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When designing with cardboard backing, it's crucial to follow specific thickness requirements to ensure your product meets quality standards. Here's a step-by-step breakdown:

  1. Cardboard Backing Thickness: You specified that the cardboard backing should be approximately 1 mm thick. This provides a sturdy base for the flanges, which support the overall structure.
  2. Flange Thickness: The flanges, which are the parts extending from the main structure, need to be thicker than the backing. According to the requirements:
    - The inner flanges should be 1.5 mm thick (±0.1 mm). This slight tolerance allows for some variability in production without compromising the integrity of the product.
    - The outer flanges should average around 1.9 mm thick (±0.1 mm). This thicker outer flange adds additional strength and support.

This setup ensures that as you provide the required support and durability of the product, it remains functional and effective. Following these specifications closely will result in a well-constructed design that holds up under various conditions.


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