Instructions
- Read carefully: Each section focuses on a different part of being an automotive technician.
- Show your work: Use the space provided or a separate sheet of paper to show how you calculated your answers.
- Use the hints: If you get stuck, look for the Mechanic's Tip in each section.
- Check your units: Make sure to label your answers (e.g., liters, miles, inches, or dollars).
- Complete the Challenge: The final section is an optional task for those who finish early.
Section 1: The Tool Box (Fractions & Measurement)
Mechanics use wrenches measured in fractions of an inch. To work quickly, you must know which wrench is larger or smaller without guessing.
Task: Arrange the following wrench sizes from smallest to largest.
Sizes: 1/2", 1/4", 3/4", 3/8", 5/8"
- __ (Smallest)
-
-
-
- __ (Largest)
Mechanic’s Tip: To compare fractions easily, find a common denominator (like 8) for all of them first.
Section 2: At the Fuel Pump (Decimals & Multiplication)
Calculations at the pump are essential for tracking a vehicle's efficiency and cost.
Task: Calculate the total cost for the fuel needed. Round your answer to the nearest cent.
| Vehicle Type | Liters Needed | Price per Liter | Total Cost |
|---|---|---|---|
| Compact Car (Example) | 40 L | $1.45 | $58.00 |
| Pickup Truck | 85 L | $1.52 | |
| Delivery Van | 110 L | $1.48 | |
| Motorcycle | 12 L | $1.65 | |
| SUV | 75 L | $1.55 | |
| Tow Truck | 150 L | $1.60 |
Section 3: The Engine Oil Log (Addition & Volume)
Engines need the right amount of oil to run smoothly. If you put in too much or too little, you can damage the engine.
Task: A shop has a 20-liter barrel of oil. Calculate how much oil remains in the barrel after each job.
Starting Balance: 20.0 Liters
-
Job 1: Used 4.5 liters for a sedan. Remaining oil: __
-
Job 2: Used 6.2 liters for a truck. Remaining oil: __
-
Job 3: Used 5.8 liters for an SUV. Remaining oil: __
-
Job 4: Used 2.1 liters for a small tractor. Remaining oil: __
Final Question: Is there enough oil left in the barrel to perform one more oil change that requires 3.0 liters? (Yes/No): __
Section 4: Tire Pressure & Safety (Logic & Comparison)
Tire pressure is measured in PSI (Pounds per Square Inch). Proper pressure ensures safety and better fuel mileage.
Task: Look at the chart below. Determine if the tire is Under-inflated, Correct, or Over-inflated based on the Recommended PSI.
| Tire Location | Recommended PSI | Current Reading | Status |
|---|---|---|---|
| Front Left (Example) | 32 PSI | 28 PSI | Under-inflated |
| Front Right | 32 PSI | 32 PSI | |
| Rear Left | 35 PSI | 40 PSI | |
| Rear Right | 35 PSI | 35 PSI | |
| Spare Tire | 60 PSI | 45 PSI |
Section 5: The Repair Bill (Multi-Step Problems)
As a lead mechanic, you need to provide customers with an accurate estimate of their bill.
Scenario: A customer needs their brakes fixed.
- Parts: $145.50
- Labor: $80.00 per hour
- Time: The job takes 3 hours
- What is the total cost for Labor? __
- What is the Subtotal (Parts + Labor)? __
- If there is a 10% Shop Fee added to the Subtotal, how much is the fee? __
- What is the Grand Total for the customer? __
Challenge: Gear Ratios (Advanced Thinking)
If a small gear with 10 teeth (the driver) turns a large gear with 40 teeth (the follower), the ratio is 1:4. This means for every 4 times the small gear spins, the big gear spins once.
Question: If the driver gear has 12 teeth and the follower gear has 36 teeth:
- What is the simplified gear ratio? __
- If the small gear spins 30 times, how many times will the large gear spin? __
Answer Key
Section 1: The Tool Box
- 1/4" (2/8)
- 3/8"
- 1/2" (4/8)
- 5/8"
- 3/4" (6/8)
Section 2: At the Fuel Pump
- Pickup Truck: $129.20
- Delivery Van: $162.80
- Motorcycle: $19.80
- SUV: $116.25
- Tow Truck: $240.00
Section 3: The Engine Oil Log
- 15.5 L
- 9.3 L
- 3.5 L
- 1.4 L
- Final Question: No (Only 1.4 L left).
Section 4: Tire Pressure
- Front Right: Correct
- Rear Left: Over-inflated
- Rear Right: Correct
- Spare Tire: Under-inflated
Section 5: The Repair Bill
- $240.00 ($80 x 3)
- $385.50 ($145.50 + $240.00)
- $38.55 ($385.50 x 0.10)
- $424.05 ($385.50 + $38.55)
Challenge: Gear Ratios
- 1:3
- 10 times (30 ÷ 3)